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第三节 工艺流程及经济技术指标

横钢誌企业志 佚名 4367 2021-04-06 04:12

  一、原料及生产工艺过程:

  冶炼三分厂主要生产微碳铬铁、中低碳铬铁。所用原料有铬矿、硅铬合金、石灰。有原料库皮带机输送上料,采用硅铬堆底法新工艺的上料程序注入3000KVA电炉冶炼。按所投原料含碳量的高低炼出不同规格的铬铁,然后将铁水经过真空处理,浇注成铁板,冷却后精整至小于13公斤重的铁块,再经压缩空气吹扫、光洁表面、计量包装、化验入库。

  二、工艺流程图及生产原理:

  铬铁生产原理,采用电硅热法生产铬铁原理是入炉铬矿中氧化铬,氧化亚铁在石灰溶剂的作用下,被硅(以硅铬合金的开工加入)还原,生成铬铁合金(Cr-Fe),从而得到微碳铬铁或中低碳铬铁产品。生产过程间断进行,渣铁混出,进行渣铁分离后,铁水经真空抽气处理使铬铁内部结构致密无气孔,然后浇注成铁板。冷却、精整、包装。

  三、冶炼三分厂微碳铬铁、中低碳铬铁经济技术指标见(表4-4、4-5、4-6、4-7、4-8)。

  其中表(4-6、4-7、4-8)是冶炼三分厂1984年前电炉生产周期,炉龄和料批的情况对比,近年由于生产采用硅铬堆底法新工艺,在提高产品质量,产量的前提下,炉龄不作主要因素考虑,故未作统计。

  表4-03

  微碳铬铁历年经济技术指标

  年份

  名称利用

  弋/MVA昼夜作业率

  %平均功率

  KW/h合格率

  %品率

  %铬回收率

  %平均日产

  弋/d单位电耗

  Kwh/弋铬矿单耗

  弋/弋硅铬单耗

  弋/弋石灰单耗

  弋/弋含磷

  %

  19632.80585.58153398.4779.989.82937892.2710.9861.904

  19642.91855.36199197.0674.8382.5515.82530211.3298.5401.273

  19653.76383.12210998.0094.0184.72

  74.5113.5802886

  41131.310

  1.8190.527

  0.5421.204

  1.464

  19664.05093.07208398.2879.4677.8813.06038251.6190.5201.382

  19673.17384.76195597.8876.9176.1511.17142001.6540.5301.412

  19683.20378.59194897.7044.3074.8511.14541941.5570.5491.391

  196997.5767.2574.1740411.6920.5731.428

  197096.4849.1268.7241471.7940.5831.616

  19713.22185.85410397.2829.8966.9211.62546971.9130.6101.696

  19723.28182.95203096.7549.6371.7911.2743251.8670.5991.568

  19733.44587.12200397.1554.4082.7212.98039861.6210.5351.322

  19743.49974.15220896.2080.4181.3213.76238361.5550.5401.279

  19753.41865.03230697.5070.5878.5011.55839041.5150.5091.230

  19763.76866.35>97.8073.5084.2016.01133031.5780.5301.258

  19774.03067.49255496.9443.0782.9818.77728681.4480.5171.121

  19784.55359.61236498.3888.7482.1823.76225481.4520.5201.135

  19795.36960.77235299.2184.9981.9726.50921691.4420.5201.170

  19806.38871.47227399.7886.1482.4126.82120571.4160.5191.161

  19813.78251.05238399.4391.3078.7621.54825811.5560.5731.367

  19823.02440.66247099.2884.8480.8522.14726511.4730.5611.302

  19835.02250.49254999.6393.4282.2129.44420781.3530.5301.162

  19844.31741.54197299.7490.6283.5730.55617861.2690.5251.180

  19853.58831.88250199.5488.7585.6131.00619421.1800.5171.154

  19863.77441.44249099.5283.3484.2829.28420501.2100.5171.179

  19873.66736.36259899.7168.9184.9329.96320771.2210.5311.215

  19884.00736.73256999.7780.6584.4130.88419871.2090.5411.179

  19894.03340.36258599.7079.0883.9429.98820581.2140.5341.24199.75

  说明:本表数据由计调处提供。

  表4-04

  中低碳铬铁历年经济技术指标

  年份

  名称合格率

  (%)铬回收率

  (%)铬矿单耗

  (公斤/吨)硅铬单耗

  (公斤/吨)石灰单耗

  (公斤/吨)单位电耗

  (/吨)平均日产

  (吨/日)含磷率

  (%)

  197392.6987.26151051812623234

  197496.0080.09164054713523591

  197596.9984.61143550511793162

  197695.4879.82150254712383320

  197795.5687.27136948410732605

  197898.9687.60135049110832170

  197998.7986.52129852711641917

  198098.2985.99131050910701841

  198199.1979.96149656213072558

  198299.3783.16138754011942699

  198399.6483.03126751910311896

  198499.9484.22116651610991786

  198510085.95110750610501800

  198699.5984.76118145511741951

  198799.9787.2711635251138192929.882

  198899.9086.49118752811171902

  198999.4684.6511505381189199831.62399.70

  说明:本表数据由计调处提供。 横钢誌企业志

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